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Where I live, there's an open air market that produces a huge amount of excess cardboard everyday. The cardboard is pressed into bundles - making large bales of pressed cardboard.

Looking at it, I'm reminded of straw bales, and I'm wondering if these pressed cardboard bales can be used to build in a way similar to straw bales. Is this reasonable? What would I look our for in implementing this idea?

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    All I know about straw bale homes is that for the first few years the straw keeps fermenting, which has the function of both warming the house and keep out carcinogenic moulds (not mice, though!). I expect this effect would be different when using pressed cardboard. The fire safety regulations and building code are quite strict for straw bale homes already, so I'd imagine that many ideas copy over to cardboard bale homes. – Earthliŋ Jun 5 '13 at 21:48
  • While we're talking about cardboard, have you heard about the cardboard cathedral? Serious! – Highly Irregular Jun 7 '13 at 8:24
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In theory, it would be possible to build a house out of cardboard. But cardboard is probably more useful as a source of recycled fibers than as a construction material. Building a house out of cardboard would effectively take all of that cardboard out of the recycling loop in order to displace other materials such as wood and straw that can be produced sustainably but are not as easy to recycle. So I think in most cases it isn't a good sustainable building material.

If you really want to build with the cardboard, for example if it isn't possible to recycle it in your area but you'd like to put it to good use, you'll need to protect it from fire and moisture. You'll probably need to use chemicals for fire protection, but the moisture issue probably just requires some attention to detail when installing vapor and moisture barriers during construction. If the cardboard gets wet, it will weaken and deteriorate, so water protection is very important. It will be nearly impossible to dry the interior of a "solid" cardboard wall if it gets wet. For practical questions about fireproofing and moisture protection, I recommend paying DIY Stack Exchange a quick visit. As far as cardboard's ability to support the weight of a house, I don't think there will be a problem--cardboard is an impressively sturdy material--but it might compress a little bit over time. A carefully built cardboard house could be durable and efficient, but you will probably need to get help from construction experts to achieve that goal.

A cardboard house is possible, but without clever engineering, it's probably not worth building. I strongly encourage you to engage in clever engineering. A durable, efficient cardboard house that beats wood, masonry, concrete, and straw bale in cost, efficient use of materials, and performance would be a truly wonderful invention. But I don't think a straw bale-style cardboard house will do that.

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Papercrete would be your answer.

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    Hello there Mark, and welcome to the site. Thanks for this. Could you add a bit more about papercrete's properties, and how it would be made from the large pressed carbdboard bales that the OP has? – EnergyNumbers Jan 21 '15 at 17:42

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