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Overview

Consider the following system for sustainable food production:

Urban Plan

The purpose of this system is to provide an environmentally-friendly, semi- (or fully-) automated means to produce food for lots of people. Similar in nature to the Earthship question, but delving into a few more details.

Problem

I need help performing calculations on multi-storey indoor farms, using vertical plan production. I'm trying to reconcile the following variables:

  • People to feed.
  • Building dimensions and storeys.
  • Total wattage necessary for lighting.

For example:

  • 1,000 people
  • 64m x 64m x 6 storeys x 4m per storey
  • 7.71MW

Calculations

The following sections serve as an example calculation.

Energy

For the purposes of an example, assume a population of 350 people (but it could be 1,000 or any other number). The minimum global daily intake as of 2006 is 1850 calories per person, which is 7740kJ per person.

  • daily = 7740kJ
  • input = 350 x 7740kJ x 365 = 988785MJ

For a given population of 350 people, they require a minimum of 988785MJ of energy per year.

Plant Growth

Since we know the energy per year needed by the population, it is possible to determine the size and harvests of a food that will yield that energy amount.

A giant large red round heirloom tomato stores 85kJ of energy per 100g, and reaches an average of 375g in 65 days, which equals 318kJ. (Round the number of annual harvests down to 5 to err on caution.)

  • energy = 318kJ (per tomato)
  • yield = 50 (per plant)
  • harvests = 5 (per year)

The number of plants is calculated as:

  • plants = input / (harvests x yield x energy)
  • plants = 988785MJ / (5 x 50 x 318kJ)
  • plants ~= 12450

The space required for each tomato plant:

  • diameter = 2m
  • height = 1.5m

Building Area

The minimum building area is calculated using:

  • area = (pi x diameter/2) x plants
  • area = (pi x 2m^2/2) x 12,450
  • area = 3.14159265m2 x 12,450 = 39,113m2

Since indoor farms use vertical space, we can pick an arbitrary number of storeys for the building. In this example, we'll choose 10. At 10 storeys, each storey must occupy 3,911.3m2. Therefore, a square building would be approximately 63m per side.

Using plants 1.5m tall, means a storey 3m tall fits two levels of plants per storey. This halves the building length and width to 31.5m per side. We still need to account for interstitial space for infrastructure (e.g., ducts, plumbing, wiring). This adds 10.5m per side, bringing the total length and width to ~42m per side. Thus:

  • storeys = 10
  • plant floor space = 31.5m x 31.5m
  • interstitial = 1/3 (10.5m)
  • total floor space = 42m x 42m

Lighting

Using high-efficiency LED grow lamps:

  • racks = 2
  • coverage = 1.2192m2
  • lamps1 = plant floor space / coverage x racks x storeys
  • lamps1 = 992.25m2 / 1.2192m2 x 2 x 10
  • lamps1 ~= 16277

Using light movers increases coverage by 35 per cent, therefore:

  • lamps2 = lamps1 - (0.35 x lamps1) ~= 10,581
  • movers = lamps1 - lamps2 = 5,696

Energy Requirements

The electrical needs are calculated as:

  • power = 250W (per lamp)
  • total1 = lamps2 x power ~= 2.65MW
  • total2 = total1 + movers x 5W = 2.68MW

My primary concern is whether total1 is correct.

Plasma lighting seems unbelievably efficient, which could reduce substantially reduce power requirements even further.

Additional Calculations

Nate Storey calculated the following:

  • Using current LED efficiencies.
  • Sustain (calorie + nutrition) 1,000 people on a variety of foods.
  • The building is 64m x 64m (approx. 1 acre) by 6 storeys.
  • Each storey must be 4m (approx. 13 feet) high.
  • Vertical plane production within the vertical building.
  • Requires 45 watts/sq. ft. per hour, at 18 hours per day for ~3.5 square feet of production.

I think this implies:

  • area = 64m x 64m x 6 = 24576m2 area
  • power = 45W/ft2 = 484.376W/m2
  • energy = area x power = 24576m2 x 484.376W/m2 = 11.9MW

His calculations show ~11.9MW to feed 1,000 people; my calculations show ~2.68MW to feed 350 people, which is ~7.66MW to feed 1,000.

Questions

What assumptions made for total1 are incorrect, if any, and how can they be corrected?

  • 2
    You haven't reference any of your sources. I think the core problem is that both sets of numbers are very soft. When you start with "I assume this, give or take 50%" and proceed to layer more assumptions like that on top, getting out the end only 40% different is sheer luck. Actual farmers who've been doing this for decades can't get the accuracy you seem to expect. – Ⴖuі Nov 16 '15 at 8:18
  • 1
    Of the first three numbers one is an assumption (350 people), the other two need references (7500kJ x 365). You apparently require 3 significant figures (better than .5% accuracy), rounding off the length of a year to 365 gives you a starting error of -0.07%, about 1/10th of your total allowed error. So a reference saying "both caclulations use a 365 day year" would be useful. I think you'd best specify timezone/localtime as well, because half a day is another 2/10ths of your allowed error. You're asking someone to do a lot of work, but you haven't demonstrated that you'd appreciate the result – Ⴖuі Nov 18 '15 at 6:13
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    You should also be aware that you have long chains of calculations, with several parameters in between that have uncertainties (error bars). We know from numerical analysis that e.g. calculating X [+/- dX] times Y [+/- dY] gives us as XY [+/- dZ], where the error dZ derives from dX and dY, but I forgot the exact calculation (last time I did that is approx 30 years ago). So the more assumptions in your chain, the larger the uncertainty in the final outcome. – Jan Doggen Nov 18 '15 at 11:31
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Given the uncertainties in many of your numbers, your answer is consistent with Nate Storey's.

Your assumption of 303 lm/W for LEDs doesn't look plausible to me - that's very different to the sort of efficiencies I see on the market. Half that would be much more plausible. So no, your total1 calculation doesn't look right to me.

And you do need to account for uncertainties in the calculation.

All in all, with these sorts of complex systems, the sort of back-of-envelope calculation you've done is all very well as a first step, but only as a first step. The next step is to build a very small-scale prototype system and start looking at real data, for each of the system components, and for the system as a whole. And look at what other people have done: real-world experiments with empirical data.

Model, experiment, reconcile, repeat.

Only then will you find out if your calculation is correct and meaningful.

  • But now you don't know if you have enough light. And all of your input numbers have uncertainties. Energy consumption per person. Available energy per tomato. How representative a tomato is of food generally (these people aren't going to live on tomatoes alone). Growth rates. Success rates. And so on. – EnergyNumbers Nov 19 '15 at 9:39

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